Overview of Manipulators

Bridging the gap between human ability and robotic capability lies the “Industrial Manipulator” class of material handling equipment. Born with ergonomics at their core and the proficiency to balance numerous solutions within a single system. Industrial manipulators have permeated industry across all degrees of production and are leading the industrial community through the 21st. century.

Industrial manipulators give a single operator the ability to expand their capability multiple times under the most efficient and safety conscience conditions. They have established some of the most forward-thinking working environments found throughout industrial processing today. Whatever your industry, there is a manipulator model, type, or design ready to meet your need, by way of direct implementation or custom alterations per your requirements.

Industrial Manipulators & Balancers

Industrial Manipulators & Balancers

Industrial Manipulators & Balancers

With an endless amount of applications and unlimited choice of end effectors, you can always find an industrial manipulator to suit your circumstances. Handling materials from A to Z and everything in between has never been easier. With a wide variety of manipulator mounting options like, pedestal, foundation, column, overhead, overhead rail, mobile base and floor rail, there’s always an answer to, “How can we find room for this”?

With the ability to go over, under, around, behind, in between and inside, there’s always an answer to, “How do we access this”? With functions like lifting, lowering, balancing, rotating, reaching, twisting, turning, tilting and flipping, there’s always an answer to, “How do we handle this”? And with the possibilities for gripping, grabbing, clamping, hooking, forking, supporting, holding, attracting and suctioning, there’s always an answer to, “How do we secure this”?

With almost limitless options, you can find a manipulator to fill every corner of industry. Manipulators are also excellent for hazardous locations, high-temperature situations, and even explosion-proof environments. When you partner your personnel with an industrial manipulator, your production potential can become limitless too.

 

Some Questions to Determine Which Manipulator is Right for You

This is where Maximum Material Handling’s team can begin to assist you in acquiring the right tool for the job.

  • Preferred power source? Air, Hydraulic or Electric.
  • Mounting preference? Pedestal, Floor, Column, Overhead, Overhead Rail, Mobile Base, Floor Rail.
  • Product being handled? ___________________________________.
  • Product weight? ________Lbs., Minimum? ________Lbs., Maximum? ________Lbs.
  • Product shape? ______________________________.
  • Product physical dimensions? ___________in. X ____________in. X ____________in.
  • Cycle’s per hour? ___________.
  • Product handled as a single or in bundles? ________________.
  • Maximum height product will travel? ______________in.
  • Minimum height product will travel? ______________in.
  • Products starting height? ______________in.
  • Reach required to cover the area? __________ft. _________in.
  • Product temperature? ___________min. ___________max.
  • Preferred securing type? Vacuum, Magnet, Mechanical, Grip, Support, Insert, Other?

 

Why Choose Maximum Material Handling?

Our team has the experience and skill to match your application with the performance of a potential manipulator. We have years of wisdom working in the field representing quality manufactures enabling us to make the sometimes-complex decisions and custom designs necessary to complete the task. When your organization is ready for maximum productivity at peak efficiency immersed in supreme security, you’re ready to talk with Maximum Material Handling about your new industrial manipulator.

Maximum Material Handling is a full-service company. We can design your new industrial manipulator, build your new industrial manipulator, install it, service it, inspect it and test it. We can also supply the same services for existing equipment.

 

An Overview of Balancers

Unlike a hoist, and at the entry level of an industrial manipulator, a balancer can render the material being handled weightless. Making it effortless for the operator to control the materials lifting and lowering travel. When a balancer is attached to a standard jib crane, articulating jib crane or work station crane this can create a simple but dynamic load control platform, promoting increased productivity, while minimizing operator fatigue.

This combination has seen a dramatic uptick in the proportion of balancers deployed throughout industry in the past decade.

Types of Balancers

Spring Balancers

Commonly known as tool balancers; they are among the simplest balancers available. Typically used on systems under 500Lbs, they are adjustable within certain weight ranges and have the ability to lock-in-place or float-the-load. Available with a Loss-of-Load safety lock system and travel length from 2ft. through 10ft. These balancers can be the easiest and most cost-effective way to reduce operator fatigue. Available in models for standard, hazardous, food prep and clean room environments.

Spring Balancers

Spring Balancers

Spring Balancers

Pneumatic/Air Balancers

Taking the next step in balancer technology brings us to the Air Balancer. Air balancers have an inherently high cycle rate and low air consumption rate. These balancers have a typical capacity range from 2 lbs. to 2,000 lbs. and are best suited for loads between 150 and 1,000 lbs.

Available with many different accessories, such as; multi option end effectors, (e.g., standard and specialty hooks, pneumatic, electrical and mechanical grabs, magnetic and vacuum attachments) multi option pendant controls, (e.g., no pendant, standard two button pendant with multi speed control, servo control, adjustable load control or intelligent control pendant). These accessories in conjunction with an intelligent control module make available all the previously mentioned controls, including the addition of enhanced float control and hands-on-auto-navigation.

Pneumatic/Air Balancers

Pneumatic/Air Balancers

Pneumatic/Air Balancers

Intelligent Lifting Devices (IDLs)

Not just a balancer, these units stand out on their own. With an ever-widening array of improvements and features, these devices really are the stuff of space age technology. Two manufacturers leading the way into this new frontier are Gorbel and Demag. Gorbel with their highly successful G-Force-Easy Arm, electric servo powered intelligent lifting device and Demag with their DCBS electric chain balancer, together they are setting new benchmarks for excellence in performance.

Intelligent Lifting Devices (IDLs) Intelligent Lifting Devices (IDLs) Intelligent Lifting Devices (IDLs)

Why Choose Maximum Material Handling?

Our team has the experience and skill to match your application with the performance of a potential manipulator. We have years of wisdom working in the field representing quality manufactures enabling us to make the sometimes-complex decisions and custom designs necessary to complete the task. When your organization is ready for maximum productivity at peak efficiency immersed in supreme security, you’re ready to talk with Maximum Material Handling about your new industrial manipulator.

Maximum Material Handling is a full-service company. We can design your new industrial manipulator, build your new industrial manipulator, install it, service it, inspect it and test it. We can also supply the same services for existing equipment.